Matthew said:
Very enjoyable video, and it gives me the feeling they've already been at work on a good deal of interview material for the DVD and stuff. The glimpses of the indoor sets make me worry a little less about the location variety. I still don't see why the hat was much challenge, maybe the company that did it last time went out of business, but it's not like it was a new concept. If there were ones left from previous films I wonder, why not use them.
There's a very long story behind the movie hats and the people who made them (Richard Swales (now retired) of Herbert Johnson for the first 3, and Steve Delk and Marc Kitter of Adventurebilt for Indy 4), but if you are interested you can find tons of information about the development and history of the hats at IndyGear's Club Obi Wan forum (COW). Steve Delk goes by the name of Fedora, and his posts are always fascinating & informative. He may know more about Indy's hat than anyone on earth. His European partner, Marc Kitter, posts under the name Marc there.
One of the reasons they could not use Herbert Johnson for Indy 4 is that the company has changed ownership and is no longer producing hats of the same quality as it used to. They needed a hat that would withstand extreme abuse for the new movie, including getting drenched repeatedly without the crown tapering. The Adventurebilt filled that bill; it also looked better on Ford's head than the hats from many other and better-known hatters who had sent their samples to be auditioned.
Reportedly, as soon as Spielberg saw Ford in the Adventurebilt, he sexclaimed, "That's it! That's Indy's hat!", and the auditions went no further.
The production for Indy 4 was based in the U.S., whereas for the previous films it was based in England where Herbert Johnson is located, so that may also have been a factor in the hat's selection.
Jack